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  • LEWA Smart Monitoring System

LEWA Smart Monitoring System

Industtries: chemical, pharma, beverage


LEWA Smart Monitoring is a monitoring system consisting of sensors, a programmable logic controller (PLC), an industrial PC (IPC) and data analysis for new and existing pumps. The system determines characteristic values and key performance indicators. There is no intervention in process control or direct contact between the sensor system and the conveyed fluid.

With key performance indicator-based condition monitoring, you detect and monitor operating statuses proactively. You can also optimize the overall output and robustness of your pump and pipe systems. This will increase the efficiency of your entire production plant. You can access the data conveniently via your corporate network. Or you use the LEWA cloud with extended analysis and service offers.



  • Permanent monitoring of key performance indicators
  • Output of error states in plain text with exact error localization
  • Characteristic values for assessing the pipe system and conveyed fluid status
  • Historical data for operating analysis and profitability calculation, energy- and CO2 balance based on pump efficiency
  • Data connection to the local control center via standard OPC UA interface
  • Connection to LEWA customer portal for additional services
  • Exclusive service offers for our Smart Monitoring customers


It is suitable for the LEWA ecoflow process and triplex diaphragm metering pump series. The focus of the system are critical and permanent applications from chemical, pharma or beverage industries.

With the system you always keep an eye on the current status of your pumps in operation. Maintenance can be carried out in a targeted manner. With wear prediction unplanned shutdowns can be avoided.

Advantages at a Glance

Condition monitoring and characteristic values for pumps

Monitor process-critical pumps on-site, in the control center or via cloud connection from anywhere. Based on multiple characteristic values, you can keep an eye on your pump and system.

Predictive maintenance and clear diagnoses

Permanent condition monitoring makes it possible to measure wear and thus plan maintenance in advance. Error conditions can be clearly classified and quickly corrected.

Performance analysis and economic feasibility study

With regular reports, you will learn how to optimize the operation of your pumps and find out how economically your system is working.

Smart factory enablement

LEWA relies on generally applicable industry standards and interfaces. In this way, we ensure that our products can be easily integrated into a holistic smart factory concept.

Digital asset management

In the LEWA customer portal, you have access to your pump’s digital twin with design data, documents and operating data.

Remote support with augmented reality

Quickly available remote support through live analysis of operating data in collaboration with LEWA service engineers. Inspection and diagnostics with the aid of augmented reality smart glasses.

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